• Isabellenhütte
Isabellenhütte BAN ISA-WELD precision shunt, two copper terminals with a resistance alloy strip welded between them and one mounting hole per terminal

Isabellenhütte BAN Series Precision Shunt

Isabellenhütte BAN Series

  • ISA-WELD® precision resistor, a shunt with tinned terminals
  • Resistance value of 25µΩ, manufactured to 5% tolerance
  • Continuous current load up to 1200A at 25µΩ
  • Permanent power up to 36W at 25µΩ
  • Temperature coefficient from 0±20ppm/K, depending on version
  • Applicable temperature range from -40°C to +170°C
  • AEC-Q200 qualified

The BAN series from Isabellenhütte is an ISA-WELD® precision resistor built as a shunt with tinned terminals, offered in a resistance value of 25µΩ manufactured to 5% tolerance. Working alongside engineering teams measuring current at the high end of the range, we supply it in five versions that share the same resistance and power rating and differ in temperature coefficient and plating, so the version you specify follows from the accuracy your measurement needs.

Current Sensing in Battery Management, Busbars and Welding

Isabellenhütte publishes three uses for the range. The first is as a current sensor for EBM, meaning Electronic Battery Management, in motorcars, trucks, hybrid vehicles and high voltage electric vehicles. The other two are current sensing in busbars and current sensing in welding equipment.

Resistance, Current and Power Ratings

The resistance value is 25µΩ, manufactured to a tolerance of 5%. At that value the series carries a continuous current load of up to 1200A and a permanent power of up to 36W; the datasheet gives a power rating of 36W at a terminal temperature of 140°C for every version. Internal heat resistance is 0.8K/W and thermal EMF is below 1µV/K for ZERANIN®30. The range also carries a high pulse power rating, with maximum pulse energy and pulse power for continuous operation at a terminal temperature of 140°C plotted against pulse width in the datasheet.

Temperature Coefficient by Version

Temperature coefficient is the reason to choose between the five versions; it is quoted for the range 20°C to 60°C because the resistance against temperature curve is not a linear function. The figures below are measured with an overlap area against the connected busbars of 20mm by W and straight current flow over the busbars.

Version Temperature coefficient Plating Partial plating
BAN-Z-L025-V01-5.0 50±50ppm/K Ni+Sn Not applicable
BAN-Z-L025-V02-5.0 50±50ppm/K Ni+Sn Not applicable
BAN-Z-L025-V10-5.0 50±50ppm/K Ni+Sn Not applicable
BAN-Z-L025-V03-5.0 0±50ppm/K Ni+Sn Not applicable
BAN-Z-L025-V07-5.0 0±20ppm/K Not applicable Ni+Sn

The 50±50ppm/K figure is measured from the copper edge. All five versions share the 25µΩ value, the 0.8K/W internal heat resistance and the 36W rating at 140°C, so the choice narrows to how tightly the value has to hold and whether you need the partially plated version. Isabellenhütte notes that further versions are available on request.

Operating Temperature and Long-Term Stability

The applicable temperature range runs from -40°C to +170°C. After 2,000 hours of continuous operation at nominal load at the maximum temperature, Isabellenhütte specifies a maximum resistance drift of less than 0.5% where that maximum temperature is 140°C and less than 1.0% where it is 170°C, so the derating you apply and the drift you can expect are published together rather than left to be inferred. The datasheet carries a power derating curve against terminal temperature for both stability figures.

Qualification

The series is AEC-Q200 qualified and the datasheet carries the RoHS mark. Nickel-tin plating is available; the version table above records which versions carry it as plating and which as partial plating.

Isabellenhütte BAN Series Specification Table

Attributes Value
Resistance value 25µΩ
Resistance tolerance, manufactured 5%
Temperature coefficient (20°C to 60°C) 0±20ppm/K to 50±50ppm/K, by version
Applicable temperature range -40°C to +170°C
Power rating, nominal load up to 36W
Power rating at a terminal temperature of 140°C 36W
Continuous current load up to 1200A
Internal heat resistance 0.8K/W
Thermal EMF <1µV/K (ZERANIN®30)
Maximum resistance drift, 2,000h at Tmax=140°C <0.5%
Maximum resistance drift, 2,000h at Tmax=170°C <1.0%
Resistance material ZERANIN®
Termination Tinned terminals
Size designation 8436 (metric)
Qualification AEC-Q200

Mechanical dimensions differ across the five versions and are given as drawings in the datasheet, so they are not reproduced here. Due to the technical complexity of these components, complete specifications, performance data, dimensional information and configuration options are provided within the product datasheet.

Frequently Asked Questions

What resistance value and tolerance does the Isabellenhütte BAN series offer?

The BAN series is offered in a resistance value of 25µΩ, manufactured to a tolerance of 5%. All five versions share that value.

How much current can the BAN shunt carry continuously?

Up to 1200A at 25µΩ, with a permanent power of up to 36W. Every version is rated at 36W at a terminal temperature of 140°C.

Which BAN version holds its value most tightly over temperature?

BAN-Z-L025-V07-5.0, at 0±20ppm/K measured from 20°C to 60°C. V03 is specified at 0±50ppm/K; V01, V02 and V10 sit at 50±50ppm/K measured from the copper edge.

What is the operating temperature range and how far does the resistance drift?

The applicable temperature range is -40°C to +170°C. After 2,000 hours of continuous operation at nominal load, maximum resistance drift is less than 0.5% where the maximum temperature is 140°C and less than 1.0% where it is 170°C.

Is the BAN series qualified for automotive use?

It is AEC-Q200 qualified; Isabellenhütte publishes it as a current sensor for Electronic Battery Management in motorcars, trucks, hybrid vehicles and high voltage electric vehicles.

Contact our resistor specialists today to discuss the version, temperature coefficient and plating your application needs, or to request a sample against your specification.

Specifications

Product Type

,

Series / Model

Mounting / Size

Resistance Value

Tolerance

Temperature Coefficient

, ,

Current Rating

Power Rating

Temperature Range

-40 to +170°C

Material Type

Termination / Connection

Tinned terminals

Due to the technical complexity nature of these components, complete specifications, performance data, dimensional information and configuration options are provided within the product datasheet.

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